⚡

Circuit Breaker Calculator

Find the right breaker & cable cross-section

TL;DR

Convert watts to amps with I = P / (U × cos φ), or I = P / (√3 × U × cos φ) on three-phase. The calculator then gives the next standard breaker and the minimum cable size per IEC 60364-5-52 — or, the other way round, the largest breaker for an existing cable.

A 1.5 mm² cable takes a breaker of at most 16 A, 2.5 mm² up to 20 A and 4 mm² up to 25 A (multicore cable in conduit, single-phase, 30 °C). At 230 V a 16 A breaker supplies up to 3,680 W, at 400 V three-phase 11,085 W. Values follow IEC 60364-5-52 as used by BS 7671 — not the US NEC/AWG system — and installation belongs with a qualified electrician.

Heaters, kettles: 1 · motors: approx. 0.85
Breaker utilisation
Voltage drop not included. For long runs use the cable size calculator. Guide values per IEC 60364-5-52 (copper, PVC, 30 °C, not grouped) with Ib ≤ In ≤ Iz, as used by BS 7671 — not US NEC/AWG. Installation belongs with a qualified electrician.
Was this helpful?

Breaker size by cable size: protection and maximum load

Cable size Current rating (B2)Breaker 230 VMax. load 230 VBreaker 400 V (3-phase)Max. load 400 VIn insulation (A2)
1.5 mm² 16.5 A16 A3,680 W13 A9,007 W13 A
2.5 mm² 23 A20 A4,600 W20 A13,856 W16 A
4 mm² 30 A25 A5,750 W25 A17,321 W25 A
6 mm² 38 A32 A7,360 W32 A22,170 W32 A
10 mm² 52 A50 A11,500 W40 A27,713 W40 A
16 mm² 69 A63 A14,490 W50 A34,641 W50 A
25 mm² 90 A80 A18,400 W80 A55,426 W63 A
35 mm² 111 A100 A23,000 W80 A55,426 W80 A
50 mm² 133 A125 A28,750 W100 A69,282 W100 A

Common questions with concrete values

Can a 63A circuit breaker protect a 16mm² cable?

Single-phase, yes: 16 mm² carries 69 A in conduit (B2) and 85 A clipped direct (C). Three-phase in conduit, no: 62 A is below 63 A. Clipped direct (76 A) it works; in insulation (52 A) it does not.

What size breaker for 2.5mm² cable?

20 A in conduit (method B2), 25 A clipped direct (C) and 16 A in a thermally insulated wall (A2) — single-phase, 30 °C, not grouped.

What size cable for a 32 A breaker?

6 mm² in conduit (B2), 4 mm² clipped direct (C) and 6 mm² in insulation (A2), single-phase. Check the voltage drop on longer runs.

How many watts can a 16 amp breaker handle?

3,680 W at 230 V, 1,920 W at 120 V and 11,085 W on a 400 V three-phase supply (power factor 1).

What size breaker for 3,500 W?

3,500 W draws 15.2 A at 230 V, so a 16 A breaker with at least 1.5 mm² cable (in conduit) — more on long runs because of voltage drop.

Circuit Breaker Calculator – Find the Right Breaker and Cable Size

Whether you're planning a new home build, renovating an existing property, or simply adding a new circuit for an appliance, choosing the right circuit breaker size and cable cross-section is essential for electrical safety. Our free Circuit Breaker Calculator makes this process simple, fast, and accurate – no electrical engineering degree required.

Why Correct Circuit Breaker Sizing Matters

An undersized circuit breaker will trip repeatedly under normal load, causing frustration and interrupting power. An oversized breaker, however, won't protect the cable adequately – this can lead to overheating, insulation damage, or even electrical fires. Getting the sizing right is not just about convenience; it's a fundamental electrical safety requirement under IEC 60364 and the national codes based on it, such as BS 7671. The US NEC uses a different, AWG-based system that this calculator does not cover.

Our circuit breaker calculator helps homeowners, electricians, and construction professionals quickly determine the right breaker rating and minimum cable size before starting any electrical project.

How the Circuit Breaker Calculator Works

The calculator uses Ohm's Law and the power formula P = U × I × cos φ together with the current ratings of IEC 60364-5-52. Simply enter the following details:

  • Load power (W or kW) or current draw (Amps)
  • Supply voltage (single-phase 230V or three-phase 400V)
  • Power factor (cos φ – 1 for resistive loads such as heaters, lower for motors)
  • Installation method (A2, B1, B2, C or E – in an insulated wall, in conduit, clipped direct, free air or cable tray)
  • Or a cable size (0.75 to 50 mm²) to find the largest breaker it can take

Based on these inputs, the calculator instantly outputs the load current, the recommended breaker amperage (the next standard rating), the minimum cable cross-section, the maximum load at that breaker and its utilisation in %. Voltage drop is not included – use our cable size calculator for that.

Real-World Use Cases and Examples

Example 1: Kitchen Range or Oven

A standard electric range or cooker draws about 7,200 watts. On a 400V three-phase supply the calculator determines 10.4A per phase, a 13A breaker and a minimum of 1.5 mm² cable in conduit (method B2). If you protect it with a 16A breaker instead, you need 2.5 mm², because 1.5 mm² carries only 15A three-phase in conduit. On a single-phase 230V supply the same cooker draws 31.3A, which means a 32A breaker and at least 6 mm² copper cable in conduit.

Example 2: Air Conditioning Unit

A 3,500W split-system air conditioner running on 230V draws around 15.2A. The calculator recommends a 16A circuit breaker (95% utilisation) with a minimum of 1.5 mm² copper cable in conduit, or 2.5 mm² in a thermally insulated wall. Voltage drop is not checked here: at 20 meters, 1.5 mm² would already exceed 3%, so the cable size calculator recommends 2.5 mm².

Example 3: Outdoor Garden Socket

An outdoor socket rated for up to 3,680W (16A at 230V) requires a 16A breaker and at least 1.5 mm² cable for short runs in conduit or clipped direct. This calculator does not warn about voltage drop: at 16A over 20 meters, 1.5 mm² gives 3.3%, so 2.5 mm² is needed – check longer runs with the cable size calculator.

Understanding Voltage Drop and Cable Sizing

Voltage drop refers to the reduction in electrical voltage as current travels along a cable. A limit of 3% is a common design value for final circuits in homes. Excessive voltage drop causes poor appliance performance, overheating, and increased energy waste.

Cable cross-sectional area directly affects current-carrying capacity. A 1.5 mm² copper cable carries 16.5A in conduit (method B2) and 19.5A clipped direct (C); a 2.5 mm² cable carries 23A and 27A (single-phase, 30 °C). That allows a breaker of up to 16A on 1.5 mm² and 20A (B2) or 25A (C) on 2.5 mm². The calculator automatically references these capacity tables and always shows the smallest cable size whose rating covers the breaker.

Circuit Breaker Trip Curves – B, C, or D?

Not all circuit breakers are the same. The trip curve defines how quickly a breaker responds to overcurrent:

  • Type B: Trips at 3–5× rated current – ideal for household sockets and lighting circuits
  • Type C: Trips at 5–10× rated current – used for motors and appliances with high inrush current
  • Type D: Trips at 10–20× rated current – suitable for welding equipment and transformers

The calculator does not choose the trip curve: it sizes the breaker rating, and you pick the curve to suit the load – Type B is the usual choice for household sockets and lighting.

Who Should Use This Calculator?

This tool is designed for DIY homeowners, licensed electricians, construction project managers, architects, and engineering students. While it provides accurate guidance based on standard formulas, it is intended as a planning aid. All electrical installations should be completed and inspected by a qualified electrician in accordance with local codes.

Frequently Asked Questions (FAQ)

What size circuit breaker do I need for a 20-amp outlet?

A 20A circuit needs a 20A circuit breaker and at least 2.5 mm² copper cable in conduit (23A) or clipped direct (27A). In a thermally insulated wall 2.5 mm² carries only 18.5A, so use 4 mm². The calculator works with metric sizes to IEC 60364-5-52, not AWG, and does not check voltage drop – use the cable size calculator for long runs.

Can I use this calculator for three-phase systems?

Yes! The circuit breaker calculator fully supports both single-phase and three-phase electrical systems. Simply select your voltage configuration and enter the total load power.

What happens if I use a wire that's too thin?

Using undersized wire creates excessive resistance, which causes heat buildup. In severe cases, this can melt insulation and start a fire. Always use at least the minimum cable size shown by the calculator, and a larger one on long runs where voltage drop decides.

Does this replace a professional electrician?

No. This calculator is a planning and educational tool. A licensed electrician must design, install, and sign off on all electrical work in compliance with local electrical codes and safety standards.

Is the calculator free to use?

Absolutely. Our circuit breaker calculator is completely free to use, with no registration or subscription required. Use it as many times as you need for any project.

Related Calculators

⬡ Concrete Calculator ▦ Wallpaper Calculator ▭ Screed Calculator ◯ Pool Chemistry Calculator ◈ Solar Calculator

More Calculators

📅 Date Calculator 💳 Loan Calculator ○ LED Savings Calculator ⊛ Energy Consumption Calculator ↘ Discount Calculator